Why Europe’s battery value chain is learning its way toward affordable
e-mobility

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The Destination Is Clear – Even If the Path Is Not

The goal is clear. The transformation toward e‑mobility will happen – with an equally clear outcome: affordable, sustainable mobility solutions for a broad segment of society. What remains uncertain is not the destination, but the path. Transformations of this magnitude are rarely linear. They involve detours, corrections, and learning curves. Europe’s battery value chain is a prime example of this reality.

Over the past years, Europe has made bold moves to establish its own battery ecosystem. In some cases, gigafactory capacities were built before demand from OEMs was fully secured. Standardized industrial operating models and scale effects were sometimes underestimated, while funding schemes focused heavily on upfront investments rather than long‑term operating efficiency. Compared to Asia – where rapid scaling and learning‑by‑doing were prioritized – Europe’s approach has appeared cautious and, at times, costly.

Learn more: The battery decisions Europe cannot undo - The Battery Chronicle

Yet this should not be read as a failure. It is part of the learning process. Industrial competitiveness in batteries does not emerge overnight, nor does it originate solely in laboratories. It is built through stable, repeatable, high‑volume manufacturing processes, continuous optimization, and the ability to adapt as markets, technologies, and chemistries evolve.

Brückner as a reliable partner

Our ambition is to supply production lines for battery separator films that enable our customers to move faster along this industrial learning curve and gain a clear technical advantage. Demand for technical films has increased significantly in recent years, and BO lines for technical film applications now represent around half of our total revenue.  In the battery sector, we work closely with customers on next‑generation separator films that combine extreme thinness with high mechanical stability.

Using a precisely controlled biaxial stretching process, in which temperature profiles, stretching ratios, and line speeds must interact perfectly, we achieve film thicknesses down to 5 micrometers. Our latest production lines set new benchmarks, offering film widths of up to 8.7 meters and exceptionally tight uniformity – unique worldwide.

Battery competitiveness is not created in the laboratory, but through robust, repeatable high‑volume manufacturing.
Our separator film lines are designed to enable exactly this kind of industrial learning – helping our customers continuously reduce cost, increase quality, and remain flexible as the market evolves.

Stefan Königsreuther, Head of Sales Specialty Films at Brückner Maschinenbau

All of our solutions are based on extensive in‑house R&D and are already operating reliably at several leading film manufacturers worldwide.

Discover our latest BSF line concepts, developed through extensive in‑house R&D and already proven in operation at leading film manufacturers worldwide:
Production Lines for Battery Separator Film

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